AAF’s Washable Filters Fulfilled the Customer's SOP Requirements

LOCATION: Karnataka, India

SEGMENT

  • Biopharmaceuticals

Introduction:

Biopharmaceuticals are among the most sophisticated and elegant achievements of modern science. As the name implies, these are complex medicines made from living cells or organisms, often produced using cutting-edge biotechnological methods. Driving clean air will be critical in creating a sanitary atmosphere in these units

The client’s manufacturing unit deals with novel therapeutic medicines for diabetes, oncology, and immunology ailments. A typical biopharmaceutical manufacturing process utilizes living cells and organisms, and the clients were profoundly considering that any deviations in the indoor air quality in their units will cause cross contamination and loss in the product quality. The contamination may also lead to a negative impact on the health and productivity of the staff.

To address all these situations, the client had mounted air filters (washable filter/ pre filters) which were manufactured by the local manufacturers in Bangalore, India. But the client couldn’t achieve the requisite conditions that are necessary for the biopharmaceuticals production process, due to

  • The installation of low-quality air filters at their manufacturing facility impeded production processes.
  • The durability of the air filter was one of the key issues that the client experienced.
  • The existing supplier provided only minimal aftermarket assistance.
  • Moreover, there were high product lead time issues from the supplier
  • The existing filters were unable to meet the standard operating procedure (SOP) set by the client.

Solution:

This biopharmaceutical company has multiple service providers for its projects. AAF was one of those trusted air filter manufacturers. And the client approached our sales engineers to solve these challenges. As we are a leading air filtration company with customer centric company, our sales engineers surveyed their plant unit for a better understanding of the client’s requirements and air filtration situation.

AAF had come up with the best air filtration solution i.e., AmWash® washable filter/ pre filter based on their plant situation. We are a No.1 air filter manufacturer, and our unit is ISO 9001 certified. All the products that are manufactured at our unit adhere to high quality standards and we provide credible and durable products to all kinds of industrial customers. In pertain to this, AAF’s AmWash® filter comprises a sturdy, long lasting aluminum frame (The aluminum frame of the filter offers great resistance in harsh operating conditions).

AAF usually ensures product delivery within 3 weeks but, in unprecedented times like these our internal team ensured the product delivery happened within a day. 

AAF is committed to solving customer needs by providing service (including immediate aftermarket support), and technical assistance with a prompt response.

AmWash® Filter: It has a high dust holding capacity and due to its lightweight and compact size, this filter is relatively inexpensive to ship and easy to handle and install.

Results: The client saw remarkable work outcomes in their production unit as a result of our high durability and high-quality filters. And the other improvements were
  • Maintenance downtime reduced below their standard operating procedures (SOP)
  • The frequency of purchasing filters has decreased, allowing them to improve their financial savings on these filters.
  • They were pleased with the improved cleanroom environment.
  • Even they had benefited from the shorter lead time
The results of prompt delivery and proven filter performance were amazing, and AAF established itself as a trusted air filtering solution provider to the client.
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