AAF’s High Capacity AstroCel ® I Helped Leading Pharma Company In Achieving GMP Standards

LOCATION: Karnataka, India

SEGMENT

  • The global pharmaceutical company
Introduction:
This Pharmaceutical company is well known for practicing and implementing effective standard operating procedures (SOPs) and has a highly regulated, quality-driven cleanroom environment to produce OTC pharmaceutical products. Our client was aware that any minute changes in the production environment can lead to a halt in production, rejection of products, and other complications affecting their business.
  • The global pharmaceutical company was facing issues with the low-quality local make air filters.
  • Since the company was dealing with multiple local air filter manufacturers in India, they were struggling with longer lead time which in turn was affecting their production process.
  • With all the ongoing issues they were facing a challenge in keeping GMP standards.
These obstacles created hindrance in completing the medicine production within the timeframe. Hence the company decided to upgrade their existing air filters with high quality products.
AAF (American Air Filter) Air Filtration Solution:
AAF holds a dominant position in the pharmaceutical industry for its cleanroom range of products and is recognized globally for its quality, expertise, and innovation in air filtration.

AAF sales engineers had a close interaction with the client’s team and scheduled a visit to understand their air filtration situation.

Our team realized that their existing air filters’ efficiency were not meeting the standards of EN – 1822. After a thorough analysis of the site, our team suggested high quality air filters i.e., AstroCel® I manufactured by AAF.
AstroCel® I Product Highlights: The AstroCel I filter is available in a variety of efficiencies, including 99.97%, 99.99%, and 99.999% on 0.3 µm particles, and is also available with laser scanned factory certification.

As per the common standards (ISO Standards), air filters (HEPA) must remove at least 99.95% of particles with a diameter equal to 0.3 μm. All our products are designed and tested to meet the latest filtration standards, such as EN1822:2009, and thereby we addressed the client’s high quality filter requirements.

AstroCel I HEPA filters are typically used in areas where contamination control is critical. The filter consists of imported fiberglass media formed into a series of pleats. Corrugated sheets of aluminum separate the pleats to allow proper pleat settings Gasketing is available on the upstream, downstream, or both faces. Extractor clips are available for Astrocel I HEPA filters, and for Bag In/Bag Out housings.
AstroCel I
Results: AAF is a customer-centric company and offers a value proposition to each customer requirement. Usually, we ensure product delivery within 3 weeks but, in unprecedented times like these our internal team ensured the product delivery happened within a week.

The client witnessed exceptional work results because of our high-performance and high-quality filters.
  • Maintenance downtime reduced below their standard operating procedures (SOP)
  • The client’s internal 4 units were rewarded for prompt maintenance.
  • Zero hour loss of production
  • The frequency of purchasing filters has decreased, allowing them to improve their financial savings on these filters.
Ever since the delivery & proven filter performances, the client has AAF as their desired air filter supplier for all their crucial operations. We have bagged multiple projects that included the production of Corona/COVID-related drugs.